Short-Run & Mass Production Mold Making
One-Stop Mold Making Supplies for All Your Project Needs
Mold Making Services
Need mold making supplies for mass production parts? Zigitech is known as the best mold maker in China. With mold making facilities in house and resources from our partners, we are able to provide plastic injection molds for both rigid plastics and rubbers, metal injection molds for all type of precision stainless steel parts, and pressure die casting molds for aluminum, magnesium and zinc. We offer low-cost local production molds and high-quality exported molds for all your project needs.
Whatever you need prototype molds for the short-run production, or mass production molds for millions shots, Zigitech can handle them for you smoothly.
Our Advantages of Mold Making Services
Zigitech is an experienced provider of mold making services with lots to offer beyond our competitors:
1. Fast DFM reports
Although we check your design feasibility when
providing a quote, we can provide a fast and thorough DFM (design for manufacturability)
report before production begins. In the DFM report, we’ll identify any errors or issues that
might cause a manufacturing problem down the line.
2. Wide range of molds
We offer several different types of molds, which
means you can avoid splitting your projects; just send everything to us to ensure your project
runs smoothly.
3. Fast Turnaround
Our large facility and machining capabilities allow
us to build molds quickly, whatever the application or material, which means you can get your
moldings completed faster.
4. Molding Capabilities
Zigitech can ship your molds to you directly, but we
can also handle injection molding and other production services to deliver you prototypes and
final parts using those molds.
Mold Making Processes
Mold making is a complex process that requires a high level of skill and experience. Although each case is different, a typical order for a set of molds may go something like this:
1. DFM
As soon as the customer confirms the order of molds, we will start to do an initial analysis of the parts to get an idea of the part line, gate positions, etc.
2. Mold design and mold flow analysis
The second step involves the use of predictive modeling software which allows us to see how the molten material will behave when it enters the mold, allowing for further improvements to the design.
3. CNC machining and EDM
We make the first molds using high-quality machining equipment, with the plastic, steel, aluminum, etc. chosen by the customer.
4. T1 sample
With the newly made molds, we make a T1 sample to have a clear vision of how the customer’s final
molded parts will turn out.
5. Improvement if necessary
Based on our analysis of the T1 sample, we review the mold design and make any adjustments needed.
6. Commence production and shipping
We manufacture the molds in accordance with the final specifications before shipping them to the customer.
Types of Molds We are Offering
Plastic Injection Mold
Plastic injection molds are aluminum or steel molds used to make parts from a
wide range of plastics, including nylons, acrylics, elastomers and reinforced materials like
glass-filled polyamide. Custom plastic molds can last between 100,000 and 1,000,000 shots.
Metal Injection Mold
Metal injection molding (MIM) is a form of injection molding where a metal
and binder mix is used as feedstock. A metal injection mold is usually made from tool steel to
withstand the metal injection, but we can also use aluminum.
Die Casting Mold
Unlike many prototyping specialists, we can provide metal casting molds (and a low-volume casting service through our partners). These molds — typically made from hardened steel — can be used to make parts from aluminum, zinc, magnesium and other non-ferrous metals.
Investment Casting Mold
We can make low-cost investment casting molds by 3D printing a wax pattern and surrounding it with ceramic. The ceramic molds can then be used to make metal cast parts from metals like aluminum, zinc, magnesium, stainless steel and more.
Extrusion Mold
Our metal die molds can be used for aluminum extrusions of alloys like 6061
and 6063. We also make molds for plastic extrusions of materials like polystyrene, nylon,
polypropylene and polythene.
Sheet Metal Mold
Our experience making sheet metal molds for stamping and bending allows us to create sheet metal prototypes.